Coating

 

In-line Solder Paste Dispenser

 

SD-3325

Two M-size PCBs can be coated simultaneously (double throughput)
Twin air dispenser allows for fine application of solder paste and so on
Two types of dispensers enable applying different fluids simultaneously in dual stages.

Equipped dispenser High-precision dispenser Twin-air®x2
Minimum solder application diameter 80 (um)
Mountable PCB size 330 x 250 (mm) 2 sheets
Mountable PCB thickness 5mm
Conveyor dead space 3mm from PCB edge
Height adjustment of PCB Laser displacement gauge
Position alignment Auto alignment
(Mark: circle or square within 3mm)
Nozzle cleaning Auto nozzle cleaning and test spray functions
Option Scale loader and unloader (for auto adjustment function of spray volume)
Air as a driving force Clean dry air 0.4MPa
Power source Three-phase AC200V max. 15A(5kVA)
Outer dimensions 840 x 1200 x 1500 (mm), not including protrusions
Weight Approx. 700 kg
 

PCB Desiccant Coating System

 

JC-3325

Enables automatic coating even for small parts of a PCB
Two types of application heads allow for efficient coating
Forms a uniform film thickness due to no scattering outside the coating area
Dedicated software allows easy creation of coating path data

Application head Film coating, needle
Application direction 0-360°
Mountable PCB size 330 x 250 (mm)
Mountable PCB thickness 5 mm
Application width of film coating 8-15 mm
Application width of needle 2-4 mm
Application pump Pneumatic method
Nozzle cleaning Test spray function
Data communication method Ethernet
Air as a driving force Clean dry air 0.4MPa
Power source AC100 V 10A
Outer dimensions
(When mounting safety cover)
560 x 700 x 560 (mm)
(640 x 856 x 786 (mm))
Weight Approx. 40 kg (main unit only)

Inspection Machine

 

PCB Visual Inspection Machine (RV) Series

 

RV-2(AOI/SPI)

Clear Vision Capturing System enables highly accurate inspection
10μm resolution
Realizes programming compatibility thanks to no differences depending on the device
Illumination difference stereo method enables 3D inspection after solder printing(i-3D)
Multi-platform inspection machine which can use both of SPI and AOI
SPI feedback function which realizes improvement of printing and implementation quality(optional)
Easy-to-use, easy-to-create, and progressive program
Achieves labor savings and high quality control by utilizing TOPSS, the production support system (optional)

PCB size 50mm x 50mm – 410mm x 360mm
630mm x 360mm (longer sized PCB)*1
Test resolution 15μm (Standard resolution), 10μm (High resolution)*1
Image angle 30.0 x 30.0 mm, 20.0 x 20.0 mm*2
Inspection items Missing component, Position displacement, Polarity, Front/rear reversal, Unsoldered, Bridge, Quantity of solder, Lack of insertion component, Character recognition*1
Inspection components 0402*2/ 0603 (metric),
Cylindrical chip, tantalum capacitor, transistor, SOP / QFP,etc.
FOV (optimum) 2D 0.20s / frame
3D i-3D SPI 0.50s / frame
e-3D AOI 0.55s / frame

*1 Optional function
*2 When using optional camera
Note: The above numeric values may vary depending on the conditions. Please contact our sales staff for details.

RV-2-3DH(AOI/SPI)

Overwhelming speed
Large improvement in inspection tact with high-pixel (12 million pixels)
Remarkable accuracy
Using high-resolution lenses improves inspection accuracy of ultra-compact components
Ease of use of rating
Process modes that are easy to use and create, from beginners to senior citizens
Visual inspection automation
RV series, which can also be used for measurement
For improving the efficiency of the entire plant
Achieving the efficiency of the entire factory through system linkage

PCB size 50mm×50mm-410mm×300mm
50mm×50mm-630mm×300mm (action to long board)*1
50mm×50mm-330mm×250mm (action to marking unit)
Test resolution 12μm (standard resolution)/5μm (high resolution)*1
Image angle 48.0×36.0mm, 20.0×15.0mm*1
Inspection items Shorting, shear, polarity, side-reverse, unsoldered solder, bridge, solder quantity, insertion part omission, character recognition*1
FOV (optimum) 3D 61.8cm²/sec

*1 Optional function

RV-2-3DHL (AOI/SPI)

Overwhelming speed
Large improvement in inspection tact with high-pixel (12 million pixels)
Remarkable accuracy
Using high-resolution lenses improves inspection accuracy of ultra-compact components
Ease of use of rating
Process modes that are easy to use and create, from beginners to senior citizens
Visual inspection automation
RV series, which can also be used for measurement
For improving the efficiency of the entire plant
Achieving the efficiency of the entire factory through system linkage

PCB size 50mm×50mm-410mm×590mm
50mm×50mm-650mm×590mm (action to long board)*1
50mm×50mm-330mm×590mm (action to marking unit)
Test resolution 12μm (standard resolution)/5μm (high resolution)*1
Image angle 48.0×36.0mm, 20.0×15.0mm*1
Inspection items Shorting, shear, polarity, side-reverse, unsoldered solder, bridge, solder quantity, insertion part omission, character recognition*1
FOV (optimum) 2D 0.20s / frame
3D 61.8cm²/sec

*1 Optional function

 

Visual Inspection Machine (SE) Series

 

SE100

The 12 megapixel high frame rate CMOS camera and lighting unit with high-brightness white LED lighting and coaxial lighting enable clear images to be captured
Inspects workpieces up to (W)150mm x (D)150mm x (H)150mm
By installing the automatic Z-axis unit (optional), the height can be automatically adjusted up to 150 mm

Inspection Unit Camera 12-million-pixel CMOS monochrome camera (standard) 12-million-pixel CMOS color camera (OP)
Lighting unit White LED 3 levels (top, middle, bottom) + coaxial lighting
Inspection resolution  11.5um (standard) 5.75um(OP) 12um(OP) 5um(OP)
FOV 46.0 x 34.0mm 23.0 x 17.0mm 48.0 x 36.0mm 20.0 x 15.0mm
Inspection time 2D: 1.0 s or less, 2D + i3D: 2.4 s or less
Common Area Size of mountable workpiece 150 x 150 x 150mm, 20kg or less
Motion axis  Manual Z-axis (standard), Automatic Z-axis (OP)
Environment During use Temperature: ambient temperature + 15°C to +35°C, humidity: 30% to 65%
(with no condensation)
During storage Temperature: ambient temperature + 10°C to +60°C, humidity: 30% to 80%
(with no condensation)
Device size 600mm × 700mm × 1,620mm (W, D, H) excluding signal tower
Device weight 210kg
Power supply Single-phase 200V AC, 50/60 Hz, 0.6 kVA
Air None
Options Oil mist collector Specifications
Power supply Three-phase AC 200V to 230V, 50/60Hz, 0.55kw
Equipment weight 40kg

SE1000

Automate appearance inspections such as visual and sensory inspections and dimensional inspections that were previously performed by workers
Achieved stable inspection quality and eliminated labor shortages by quantifying the inspection content that previously relied on the intuition of workers
Establishes inspection traceability with automatic storage of inspection data
Operation access levels can be managed to ensure the integrity of inspection data
Statistical management of inspection data enables feedback to manufacturing processes and predictive maintenance
Highly scalable and customizable workpiece handling allows for inspection of complex shaped products

Inspection Unit Camera 12-million-pixel CMOS monochrome camera (standard)
Lighting unit White LED 3 levels (top, middle, bottom) + coaxial lighting
Inspection resolution  12um (standard) 5um(OP)
FOV 48.0 x 36.0mm 20.0 x 15.0mm
Inspection time 2D: 0.25 s or less, 2D + i3D: 0.75 s or less
Common Area Size of mountable workpiece 300 x 600 x 300mm (600 x 600 x 300mm in case of optional delivery)
Motion axis  XY-axis (standard), Z-axis (OP)
Environment During use Temperature: ambient temperature + 15°C to +40°C, humidity: 30% to 65%
(with no condensation)
During storage Temperature: ambient temperature + 10°C to +60°C, humidity: 30% to 80%
(with no condensation)
Device size 925mm × 1926mm × 1800mm (W, D, H) excluding signal tower
Device weight 1400kg
Power supply Single-phase 200 – 230V AC, 1 kVA
Air 0.5 MPa (dry air)/maximum consumption 10 L/min
Options Oil mist collector Specifications
Power supply Three-phase AC 200V to 230V, 50/60Hz, 0.55kw (supplied by SE1000)
Equipment weight 40kg

Far-infrared Combination Type Heated Air Circulation Reflow Oven

VFR-408N

Equipped with a special far-infrared radiation panel heater and a heated air circulation system
Minimizes flux adhesion in the oven for extending the maintenance interval
Collects mists with a special filter which can be used repeatedly after cleaning
No need to have a collection unit with less flux fume adhesion in the oven

VFR-408N VFR-4010N
Outer Dimensions 5661(L) x 1095(W) x 1420(H) mm 6813(L) x 1095(W) x 1438(H) mm
Applicable PCB Size 50(W) x 100(L) – 400(W) x 400(L) mm
Machine Weight Approx. 2800 kg Approx. 3000 kg
Conveyor Speed 0.2 – 1.6 m/min
Heating Zone 8 zones 10 zones
Cooling Zone 1 zone for top and bottom cooling 2 zones for top and bottom cooling
Power Source Three-phase AC200 ± 10% V 48 kVA Three-phase AC200 ± 10% V 52 kVA
Power consumption in production Approx. 7.4 kW Approx. 9.0 kW
Air 0.4 – 0.5 MPa 100 L/min

*Each numerical values are subject to change according to the optional configuration.

 

Selective Soldering Series / Benchtop Type

Retrofit process automation machine with a point flow soldering
Realizes improvement of soldering quality and reduction of defective rate
Can be replaced with hand-soldering processes caused by labor shortage

ULTIMA Series

Benchtop Selective Soldering Series (CE mark Acquired)

Benchtop Selective Soldering Machine, “ULTIMA-TRZ (CE)”
The CE-certified ULTIMA-TRZ incorporates the below CE standard features
Solder Shortage Alarm, Weekly Timer, Laser-type Wave Height Detection System, Solder Overheat/N2 Overheat Sensor, Three-light Signal Tower, Box-type Safety Cover, Area Sensor
Benchtop Selective Fluxing Machine, “ULTIMA-SPZ (CE)”
The CE-certified ULTIMA-SPZ incorporates the below CE standard features
PCB Presence Sensor, Three-light Signal Tower, Liquid Flowmeter, Safety Cover
Benchtop Preheating Machine, “ULTIMA-PHS (CE)” CE-certified ULTIMA-PHS-430A

 

ULTIMA-TRZ

Benchtop Selective Soldering Machine,”“TakuROBO”®

Realizes hand-soldering with various modes and quality improvement of laser soldering
Enables high-mix small lot production with easy operation and program creation
Compact unit with freely adjustable layout. Low pricing for easier initial investment

Outer Dimensions 620(W) x 940(D) x 442(H) mm
Applicable PCB Size X50 x Y50 – X330 x Y250 (mm)
Machine Weight Approx. 120 kg
Power Source Single-phase AC200 ± 10% V 4 kVA
Nitrogen (99.99%
purity or more)
0.4 – 0.5 MPa 25 L/min
Solder Pot Approx. 16 kg
Operation PCB stage (XYZ) drive

ULTIMA-SPZ

Benchtop Selective Spray Fluxer,“SpROBO”®

Realizes highly efficient flux application under optimal conditions
Enables high-mix small lot production with easy operation and program creation
Two types of nozzles (two-fluids and aerojet) are selectable for flux application
Easy numerical management with the digital flow display
Improved maintainability

Outer Dimensions 630(W) x 910(D) x 390(H) mm
Applicable PCB Size X50 x Y50 – X330 x Y250 (mm)
Machine Weight Approx. 60 kg
Power Source Single-phase AC100 – 240 ± 10% V 0.2 kVA
Air 0.4 – 0.5 MPa
Fluxer Two-fluids nozzle / Aerojet nozzle
Flux Tank Capacity 0.3 – 0.4 L (maximum)
Operation Spray gun (XY) drive
 

ULTIMA-PHS-430A

Benchtop Preheating Machine

Easy operation
Assists preheating of a PCB
Reduces soldering time and improves soldering quality

Outer Dimensions 690(W) x 602(D) x 682(H) mm
Applicable PCB Size X50 x Y50 – X330 x Y250 (mm)
Machine Weight Approx. 45 kg
Power Source Single-phase AC200 ± 10% V 2.4 kVA

 

Wave Soldering Series

GFL-350N

Full-Purge N2 Tilting Flow Type Solder Pot

Realizes high quality soldering by using the carrierless tilting type PCB conveyor and a unique double-wave flow type solder pot
Full-purge system enables soldering in a nitrogen atmosphere

Outer Dimensions 4855(L) x 1400(W) x 1665(H) mm
Applicable PCB Size 50(W) x 120(L) – 350(W) x 450(L) mm
Machine Weight Approx. 1500 kg
Power Source Three-phase AC200 ± 10% V 34 kVA
Air 0.5 MPa 30 L/min
Nitrogen (99.99%
purity or more)
0.5 MPa 330 L/min
Duct Exhaust Capacity 40 ㎥/min

WS-401LF

Air Atmosphere Tilting Flow Type Solder Pot

Realizes high quality soldering by using the carrierless tilting type PCB conveyor and a unique double-wave flow type solder pot

Outer Dimensions 4020(L) x 1320(W) x 1623(H) mm
Applicable PCB Size 50(W) x 100(L) – 400(W) x 450(L) mm
Machine Weight Approx. 1500 kg
Power Source Three-phase AC200 ± 10% V 27 kVA
Air 0.5 MPa 30 L/min
Duct Exhaust Capacity 15 ㎥/min

VIS-400

Inline Type Spray Fluxer

High-performance flux application
A metering pump type or a compressed air type selectable

Outer Dimensions 1352(L) x 1180(W) x 1222(H) mm
Applicable PCB Size 50(W) x 100(L) – 400(W) x 450(L) mm
Machine Weight Approx. 300 kg
Power Source Three-phase AC200 ± 10% V 2 kVA
Air 0.4 – 0.5 MPa 100 L/min
Duct Exhaust Capacity 15 ㎥/min

 

Selective Soldering Series / Inline Type

Retrofit process automation machine with a point flow soldering
Realizes improvement of soldering quality and reduction of defective rate
Inline type for labor saving and automatic changeover (OP)

SELBOIII Model

The independent control mechanism enables module operation and buildup of flexible production lines
New “PCB Warp Detection” feature prevents contact between nozzles and components
The structure that can have multiple spot-dipping pots also supports mass production
Replacement demand is rapidly increasing due to a renewal of deteriorated flow soldering pots
Multiple spray fluxers and preheaters can be used

SELBOIII-350 Model
Fluxer (S/SJ) Preheat (H) Solder Pot (D)
Outer Dimensions 910(L) x 1400(W) x 1300(H) mm
Applicable PCB Size X100 x Y100 – X400 x Y350 (mm)
Machine Weight Approx. 420 kg Approx. 370 kg Approx. 450 kg
Power Source Three-phase AC200 ± 10% V
2 kVA 14 kVA 6 kVA
Air 0.4 – 0.5 MPa
Nitrogen (99.99%
purity or more)
0.4 – 0.5 MPa 25 L/min
Solder Pot Approx. 16 kg
Duct Exhaust Capacity 8 ㎥/min

*The fluxer supports a two-fluids nozzle (S) and a aerojet nozzle (SJ).
*Each numerical values indicate the ones per module. These are subject to change according to the optional configuration or module combination.

SELBOII Model

Various module configurations can be applied according to the product lines
Rich optional configurations enable soldering tailored to each PCB production
The automatic changeover system using barcodes realizes high-mix small lot and mixed flow production
CE-certified model is also available

SELBOII-350 Model SELBOII-5051 Model
Fluxer (S/SJ) Preheat (H) Solder Pot (D) Fluxer (S/SJ) Preheat (H) Solder Pot (D)
Outer Dimensions 910(L) x 1400(W) x 1300(H) mm 1072(L) x 1577(W) x 1300(H) mm
Applicable PCB Size X100 x Y100 – X400 x Y350 (mm) X100 x Y100 – X510 x Y500 (mm)
Machine Weight Approx. 420 kg Approx. 370 kg Approx. 450 kg Approx. 450 kg Approx. 390 kg Approx. 480 kg
Power Source Three-phase AC200 ± 10% V Three-phase AC200 ± 10% V
2 kVA 14 kVA 6 kVA 2 kVA 20 kVA 6 kVA
Air 0.4 – 0.5 MPa 0.4 – 0.5 MPa
Nitrogen (99.99%
purity or more)
0.4 – 0.5 MPa 25 L/min 0.4 – 0.5 MPa 25 L/min
Solder Pot Approx. 16 kg Approx. 16 kg
Duct Exhaust Capacity 8 ㎥/min 8 ㎥/min

*The fluxer supports a two-fluids nozzle (S) and a aerojet nozzle (SJ).
*Each numerical values indicate the ones per module. These are subject to change according to the optional configuration or module combination.

EQS Model

Adapts a one-frame structure and can take 2 or 3-pot configuration for dipping bath
Rich optional configurations enable soldering tailored to each PCB production
The automatic changeover system using barcodes realizes high-mix small lot and mixed flow production

EQS-350S(J)HDD EQS-350S(J)HDDD
Outer Dimensions 4372(L) x 1400(W) x 1400(H) mm 4800(L) x 1400(W) x 1400(H) mm
Applicable PCB Size X100 x Y100 – X400 x Y350 (mm)
Machine Weight Approx. 2000 kg Approx. 2200 kg
Power Source Three-phase AC200 ± 10% V 22 kVA Three-phase AC200 ± 10% V 30 kVA
Air 0.4 – 0.5 MPa
Nitrogen (99.99%
purity or more)
0.4 – 0.5 MPa 50 L/min 0.4 – 0.5 MPa 75 L/min
Solder Pot Approx. 16 kg
Duct Exhaust Capacity 8 ㎥/min (per one location)

*Each numerical values are subject to change according to the optional configuration.

EQSS Series

Small-footprint unit equipped with one solder pot
Expandable up to two solder pots configuration with the add-on modules

EQSS-330S(J)HD EQSS-330S(J)HD+MD
Outer Dimensions 2622(L) x 1330(W) x 1400(H) mm 3550(L) x 1322(W) x 1400(H) mm
Applicable PCB Size X100 x Y100 – X250 x Y330 (mm)
Machine Weight Approx. 850 kg Approx. 1350 kg
Power Source Three-phase AC200 ± 10% V 18 kVA Three-phase AC200 ± 10% V 22 kVA
Air 0.4 – 0.5 MPa
Nitrogen (99.99%
purity or more)
0.4 – 0.5 MPa 25 L/min 0.4 – 0.5 MPa 50 L/min
Solder Pot Approx. 16 kg
Duct Exhaust Capacity 8 ㎥/min (per one location)

*Each numerical values are subject to change according to the optional configuration.

 

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