Laser Marker

SPARK-CD II

This laser marker enables simultaneous printing on both sides of a PCB.
The laser unit is equipped with a Z-axis, allowing it to accommodate different thicknesses of PCBs and components.
The dot size is 0.11mm for CO2 lasers and 0.04mm for UV lasers, allowing for high-resolution marking.
(Manufacturer: JUTZE Intelligence Technology Co., Ltd.)

Laser type CO2 (dot size 0.11mm), 5W, forced air cooling
Drive method XY-axis drive, Rail width auto adjust mechanism
Outer dimensions W1050 X D1300 X H1960 (mm)
Applicable PCB size 50 x 70 mm ~ 470 x 350 mm
PCB clearance Top side 30mm / bottom side 30mm
Weight 900Kg

SPARK-UV

Laser type UV (dot size 0.04mm), 5W, water cooling
Drive method XY-axis drive, Rail width auto adjust mechanism
Outer dimensions W1100 X D1540 X H1880 (mm)
Applicable PCB size 50 x 70 mm ~ 510 x 460 mm
PCB clearance Top side 30mm / bottom side 30mm
Weight 1050Kg

Nitrogen Gas Generator

For Selective Soldering Machine

Compact and Energy Saving Nitrogen Gas Generator with Touchscreen Control

Realizes improved performance compared to the conventional machines even with an air which is made of low-pressure materials and has a high energy-saving effect (Manufacturer: Iwatani Corporation)

Model TKH4-27HP TKH4-45HP TKH-63HP
Purity (%) 99.99
N2 Production (Nm3/h) 2.7 4.5 6.3
Discharge Pressure (MPa) 0.55
Dimensions WxDxH (mm) 550 x 800 x 950 550 x 800 x 1250 550 x 800 x 1700
Body Weight (kg) 175 200 230
Noise level (dB(A)) 60 or less

Nitrogen Gas Generator

Realizes significantly improved performance for N2 generation and discharge pressure (Manufacturer: KOFLOC Corp.)

Model M4NTL-1.8-5(6)-A M4NTL-1.8-NCPⅡ-A 4NCP-3.7Ⅱ 4NTE-3.7
Compressor Built-in Separately placed Built-in Separately placed
Purity (%) 99.99
N2 Production (Nm3/h) 2.04 4.8 4.5
Discharge Pressure (MPa) 0.5 0.53 0.55 0.55
Dimensions WxDxH (mm) 600x680x1210 390x710x1210 780x840x1590 390x840x1590
Body Weight (kg) 275 200 440 240
Noise level (dB(A)) 58.8 62 58

For Reflow Oven

Compact Nitrogen Gas Generator

Model RA-11
Purity (%) 99.99
N2 Production (Nm3/h) 20
Discharge Pressure (MPa) 0.5
Dimensions WxDxH (mm) 1200x870x1380
Body Weight (kg) 680

Energy Saving Nitrogen Gas Generator

Model NE4-11KII
Purity (%) 99.99
N2 Production (Nm3/h) 20
Discharge Pressure (MPa) 0.5
Dimensions WxDxH (mm) 693x1160x1700
Body Weight (kg) 650

Maintenance and Inspection Unit

Automatic Adjustment Unit for Selective Soldering Machine (Dr. Pallet)

Automates adjustment of nozzle position (reference position)
Automates inspection of nozzle shape abnormalities
Inspects wave roughness of flow by checking it from above
Saves inspection data as traceable images
Automatic wave height adjustment function (option)
(Manufacturer: KOKI TEC CORP.)

Outer Dimensions L330 x W250 x H110(mm)
Power Lithium-ion battery 76 Wh
DC 18V/2A (Charging adapter)
Can be used continuously for 2 hours on a single full-charge
Weight 4kg
Applicable Models (planned) ・SELBOⅡ/SELBOⅢ・CBSS-6060A・ULTIMA-NEO-L 316
・ULTIMA-TRZⅡ・EQS(Height restrictions applied to some components)

“DS-10S”, Dipping Tester exclusive for a Selective Soldering Machine
Malcom Co., Ltd.

Equipped with the features useful for management of a point soldering machine

1. Preheat temperature measurement function (it virtually displays a temperature of the preheater as a PCB surface temperature)
2. Measures and displays a soldering time (ON/OFF of a X-axis sensor is used for measurement)
3. Measures and displays a soldering temperature
4. Measures and displays a XY-axis speed
5. Measures and displays solder contact width on a XY-axis operation (the sensor passing time and speed of XY-axis is used for calculation)

Storage

Intelligent Storage Management System(ISM3600)

(Manufacturer: JUKI CORPORATION)

Case height can be adjusted from 8mm to 88mm.
Maximum capacity of 3,600 reels can be stored in double reel cases.
Pulling to 54 reels at a time
Promoting the efficiency of inventory management through linked systems

Promoting the efficiency of inventory management through linked systems
The automated warehouse can be linked with the ERP (Enterprise Resources Planning) and MES (Manufacturing Execution System) functions via IoT to enable timely entry and dispatch of parts and small articles to and from the warehouse and their real-time inventory management in cooperation with the production sites.
It can also be linked with AMRs (Autonomous Mobile Robot) and picking robots to further automate transfer operations.

Model ISM 3600 ISM 3600 F.A. ISM 1800 ISM 1100 ISM 500 ISM 3900
Dimensions
WxDxH (mm)
2533x1673x2453 2532x1673x2453 1710x1622x2217 1735x936x2200 1755x799x2185 2534x1379x2453
Power supply Single phase 200-230V, 50/60Hz
Power consumption (incl. dehumidifier) 0.3kW(1.6kW) 0.3kW(0.82kW) 0.1kW(0.7kW) 0.3kW(1.6kW)

Insertion Machine

Multitask Platform (JM-E01)

This highly versatile machine realizes component inserting work, screw fastening work, and multi-process automation. The board size is 800mm x 560mm*¹,and the weight is up to 10kg*².
A versatile platform that consolidates various insertion processes, allowing space savings by replacing specialized machines with a single, general-purpose unit.
XY shaft construction adopted. By setting head unit axis to 2 axes, the compatible component size has been expanded.
(Manufacturer: JUKI CORPORATION)

Board size(mm) Single clamping:50×50~410×560 Double clamping:50×50~800×560
PCB weight 6kg(standard)10kg(option)
Component height Component body 80mm or less, lead + body = 90mm or less
Component size(mm) Outer dimension (package) size 150mm
Recognition size once:40×25, 4×1:150×25, 4×2:150×48, 4×3:150×71
Applicable screw size M3 size*2
Screw supply method Force-feed type
Machine dimension(mm) (W×D×H) *1 1,500×1,930×1,600
Body weight 2,000kg

*1 For 900mm conveyor
*2 Please contact for detail

Multitask Platform (JM-100)

Best in class speed. Component insertion time down to 0.6 seconds for vacuum nozzle and 0.8 seconds for gripper nozzle.
New “Takumi head” with multiple recognition heights
Component Feeding
Line control using JaNets software
(Manufacturer: JUKI CORPORATION)

Standard specification
(Lsize PWB)
Clinch specification (Lsize PWB)
With using Clinch unit Without using Clinch unit
Board Size 1 time clamping 50mm×50mm~410mm×360mm 80mm×100mm~410mm×360mm 80mm×50mm~410mm×360mm
2 times clamping 50mm×50mm~800mm×360mm 80mm×100mm~800mm×360mm 80mm×100mm~800mm×360mm
PCB Weight max.4kg
Component Height max.30mm
Component Size Laser recognition 0603~50mm
Vision recognition 3mm~78mm×48mm or 85mm×25mm
Insertion Speed
(Insertion components)
Vacuum 0.6 sec/part*1*3*4
grip 0.8 sec/part*2*3*4
Placement Accuracy (SMT) Laser recognition ±0.05mm(3σ)
Vision recognition ±0.04mm

* 1 Specification conditions
(Applicable part: Aluminum electrolytic capacitor (φ 8 mm), Feeder: two MRF-S, Placement conditions: Simultaneous pick, sequential insertions using 2 nozzles)
* 2 Specification conditions
(Applicable part: Connector (4 pin), Insertion conditions: 2 sequential picks and insertions using 2 nozzles)
* 3 Board transfer and mark recognition time not included.
* 4 When the part height is 16 mm.

Multitask Platform (JM-50)

Ideal for high-mix low-volume production
New, flexible feeders increase component range providing superior productivity and faster changeover
Huge variety of applications
Largest installed base thanks to high quality and unmatched reliability
(Manufacturer: JUKI CORPORATION)

Board size Single clamping 50×50mm~410×360mm
Double clamping 50×50mm~800×360mm
PCB weight 2kg
Max. component height 30mm
Component size 0603~50mm
Power supply 3-phase AC200~415V
Apparent power 2.2kVA
Circuit breaker Standard
Air consumption 81L /min
Conveyor height 900mm, 950mm
Machine dimension (WxDxH) 1,454×1,505×1,450mm
Mass (approximately) 1,300kg

Multitask Platform (JM-20)

Laser sensor for lead detection
Wide variety of feeder types (Feeders can be customized for specific components)
Lead 90 degree bend function
Lead Correction Unit
(Manufacturer: JUKI CORPORATION)

L-size board XL-size board
Board Size Single Clamp 410×360mm 410×560mm
Double Clamp 800×360mm 800×560mm
PCB Weight max.4kg
Component Height 28mm
55mm
Component Size Laser recognition 0603 ~ 50mm
Vision recognition*1 54mm view camera 3mm ~ 50mm
27mm view camera 1005 ~ 24mm
Insertion Speed Vacuum (JUKI Condition)*2 0.8 sec/parts*3*4
Placement Speed (SMT) Chip (Optimal) 15,500 CPH*3*4
IC 4,200CPH*3*4
Placement Accuracy (SMT) Laser recognition ±0.05mm(3σ)
Vision recognition*1 ±0.04mm

*1 Optional specification.
*2 Under JUKI condition
(Component type: aluminum electrolytic capacitor (φ8㎜), Supply device: MRF-S x 2; Two points simultaneous pick x 3 times/cycle (6 nozzles), Axis speed: Default value for component type “Insertion component” “INS electrolytic capacitor (JM-20 only)”.
*3 Excludes time for PWB conveyance and mark recognition.
*4 For component height 28mm.

Mounter

Advanced Flexible Mounter (LX-8)

Achieves high-efficiency production through high area productivity and ultra-high speed equipment of the highest level in its class
It boasts the highest 105,000CPH in its class*, and is equipped with ultra-high speed, space-saving features, while boasting high area productivity and achieving highly efficient production.
(Manufacturer: JUKI CORPORATION)

P20S x P20S P20S x Takumi Takumi x Takumi
Board size Minimum 50 x 50mm
Single clamping 410 x 400mm
Double clamping*¹ 810 x 400mm*²
Component height 3mm 22mm
Component size Minimum 0201*¹ 3015
Maximum 5 mm 65 mm /10 mm x 90 mm /50 mm x 75 mm
Placement speed (optimum) 105,000CPH 99,500CPH 94,000CPH
Placement accuracy ±40μm(Cpk≧1) ±35μm (Cpk≧1)*³
Feeder capacity Tape Max. 136 Max. 148 Max. 160
Tray*⁴ _ Max. 30 Max. 60
Power 3-phase AC200V (standard) AC200V to AC415V (when optional transformer is selected)
Apparent power 2.49kVA
Operating air pressure 0.5±0.05 MPa
Air consumption (standard) 50L/min(ANR)
Machine dimensions (WxDxH)*⁵ 1,600 mm ×1,924 mm ×1,440 mm
Mass (approximately) 2,400kg or less

*1 Please contact for detail
*2 Factory default
*3 For laser recognition
*4 For TR8SR
*5 D dimension does not include the front operation monitor. H dimension does not include signal tower.

Fast Smart Modular Mounter (RS-2)

By positioning the laser sensor closer to the board and reducing travel time from pick-up to placement, the one-head mounter achieves an optimal speed of 50,000 CPH in its ideal conditions.
Supports components from sizes as small as 03015 up to 74 mm square or 50 mm x 150 mm, with placement heights accommodating components up to 25 mm.
Detects lead floating and BGA ball deformation to prevent the placement of defective components. High-precision coplanarity checks enhance product reliability.
(Manufacturer: JUKI CORPORATION)

Board size Minimum 50 mm x 50 mm
Maximum 1 buffer 800 mm x 370 mm
3 buffers 410 mm x 370mm
Allowable board weight Max. 3 kg
Substrate thickness 0.3 – 6.0mm
Component height 25 mm
Component size 03015-50 mm x 150 mm (1 x 3 segment recognition) x 74mm (2 x 2 segment recognition)
Placement speed Optimum 50,000CPH
IPC9850 32,000CPH
Placement accuracy ±35μm(Cpk≧1)
Feeder inputs 112 products*1
Power supply Three-phase AC200V (Standard Type)/Three-phase 200 VAC to 415V (When the Type with Transformer is Selected)
Apparent power 2.2 kVA
Operating air pressure 0.5±0.05 MPa
Air consumption (standard) When using a vacuum generator: 200L/min (standard), when using a vacuum pump: 50L/min (optional)
Machine dimensions(WxDxH)*2 1,500 mm ×1,686 mm ×1,450 mm
Mass(approximately) 1,630kg

*1 Using RF(RF08AS) feeders,
*2 D dimension does not include the front operation monitor. H dimension does not include signal t

High-Speed Compact Modular Mounter (RX-8)

High-speed placements of up to 100,000 CPH.*¹
Best-in-class placement rate per square meter(sq ft).*²
Integrates seamlessly with the production environment
Trace Monitor tracks quality throughout production process
Low impact placement for flexible circuits
The P20 high-precision planet head is ideal for high speed pocking and placing from a single reel.
State-of-the-art centering and inspection vision system
New high accuracy camera for inspection and centering
(Manufacturer: JUKI CORPORATION)

Board size 50×50~510mm*¹ *²×450mm
Component height 3mm
Component size 0201*³~5mm
Placement speed (Optimum) Chip 100,000CPH
Placement accuracy ±40μm(Cpk≧1)
Feeder capacity Up to 56 *⁴
Power supply 3-phase AC200V, 220V 430V *⁵
Apparent power 2.1 kVA
Operating air pressure 0.5±0.05 MPa
Air consumption (standard) 20L/ min ANR (during normal operation)
Machine dimensions(WxDxH)*6 998mm×1,893mm×1,530mm
Mass(approximately) 1,810 kg (with fixed bank)/ 1,760 kg (with bank changing)

*1 BOC, Bad Mark, and 2D barcode can be read only if board length is from 50mm to 350mm
*2 In long board mode (two boards can be produced simultaneously up to 420mm long).
*3 Please contact JUKI for details.
*4 When using RF08AS
*5 220V – 430V requires a separate transformer
*6 Depth D does not include the monitor, and height H does not include the signal light when the conveyor height is 900 mm.

Fast Smart Modular Mounter

Class leading speed, up to 42,000 cph
0201* ~ 74mm×74mm / 50mm×150mm
Wide component range
Optimum line balance and highest throughput
Newly developed “Takumi Head” with changing recognition sensor height
Laser centering technology is fast, accurate and reliable for a wide range of parts.
(Manufacturer: JUKI CORPORATION)

Model RS-1XL
Board size 50×50 mm~650×560mm
Component height 25mm
Component size 0201* ~ 74mm / 150×50mm
Placement speed Optimum 42,000CPH
IPC9850 29,000CPH
Placement accuracy ±35μm(Cpk≧1)
Feeder Inputs Max. 112*3
Power supply AC200~415V*3 .3-phases
Apparent power 2.2 kVA
Operating air pressure 0.5±0.05 MPa
Air consumption 200L/ min
Machine dimensions(WxDxH)*4 2,109×2,000×1,440 mm
Body weight 1,850 kg

*1 For metric 0201 compliance please contact us.
*2 Using RF (RF08AS) feeders.
*3 A transformer unit (option) is necessary except AC 200 V.
*4 D dimension does not include the front operation monitor. H dimension does not include signal tower.

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